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Boards
of Hard Rock Maple for neck production, shortly after arriving.
These boards will be cut into neck "blanks" before entering
the G&L wood seasoning facility.
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Rough
cut neck "blanks" in the wood seasoning room, where they
will stay for about 3 to 4 weeks.
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Rosewood
fingerboard "blanks" being seasoned in the wood seasoning
room.
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In
the wood shop, a view through rear cavity of a new semi-hollow ASAT®
Deluxe. Note the depth of the chamber extends all the way to the
cutaway.
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Top
view through a freshly cut "f" hole in the top of a semi-hollow
ASAT Deluxe.
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Radius
on a Legacy® fingerboard being shaped on one
of the machines designed and built by Leo Fender. This machine is
a replica of those he used in the 1950's and early 60's.
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ASAT
Classic neck is having the back side of it shaped on a special belt
sander. This is another machine designed and built by Leo. Note
the craftsman is completely responsible for the outcome of the neck
shape, as there are no aids of any kind.
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Another
view of the ASAT Classic neck being shaped.
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Two
ASAT bodies after tape has been removed from newly glued binding.
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In
the sanding department, a Legacy Special neck is being rough sanded
before hand sanding.
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An
ASAT Special body is having all excess paint removed from the neck
pocket. We remove the excess paint to allow the natural wood of
the body to fully contact the natural wood of the neck heel for
maximum resonance and sustain. This process is time consuming and
required great skill, but the excellent results of the finished
instrument are well worth the effort.
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At
the fret dressing department, an S-500® neck
is having its frets crowned.
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A
Legacy body is receiving its first clear coat in the paint department.
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An
S-500 neck is being sprayed in a satin finish.
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After
the top coat of clear hardens, the finish is wet sanded to level
the paint and remove any surface defects.
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Another
picture of the wet sanding process, here showing the arm relief
contour on a Legacy being worked on.
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In
the polish department, the first buffing procedure after wet sanding
is performed on an L-2000® body.
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A
completed Natural finish George Fullerton model body shines perfectly
in the light.
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All
G&L pickups are hand wound to Leo's specifications, using an
electric pickup winder designed and hand built by Leo and George.
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In
the final assembly department, a Candy Apple Red Legacy is having
the ground wire to the bridge prepared for electronics assembly.
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Also
in the final assembly department, an L-2500®
bass is being set up.
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